Safety and Efficiency in Manufacturing with ULA

Client

A manufacturing enterprise with an extensive network of production and warehouse facilities across Ukraine, focusing on operational efficiency and production process safety.

Challenge

The enterprise needed to improve safety, process control, and efficiency management. Key challenges included:

Unauthorized access to critical zones.
Low staff productivity.
Lack of individual performance analysis.
Violations of occupational safety standards.

Objective

Ensure automated access control and perimeter monitoring.
Implement facial recognition for identifying employees and visitors.
Monitor work processes and adherence to safety protocols.
Prevent unauthorized access.

To address these tasks,
the ULA Video solution was implemented, which includes

Facial Recognition

Identifying personnel and controlling access to different enterprise zones.
Perimeter Control

Detecting unauthorized entry attempts or access to restricted areas.
"Friend or Foe" System

Automatically identifying employees and detecting outsiders on the premises.
Video Analytics

Monitoring goods movement and ensuring compliance with occupational safety standards.
Emergency Alerts

Detecting hazardous substance leaks, equipment malfunctions, and other emergencies.

Implementation Steps

Gathering client requirements and identifying critical tasks to enhance efficiency and safety.
Designing a solution tailored to client needs, including camera and sensor placement.
Configuring facial recognition and integrating with access systems
Installing video analytics for process monitoring
Implementing emergency alert features and integrating with other security systems (barriers, lighting).
Testing and optimizing the system.

Implementation Results

Enhanced Security

Minimization of unauthorized entries, access control, and automatic violation detection.
Process Optimization

Improved resource allocation and reduced delays in production processes.
Loss Minimization

Prevention of theft and control of goods movement.
Quick Response to Emergencies

Automatic alerts for hazardous situations.
Improved Accounting

Work time control and staff schedule optimization.

The ULA system made manufacturing processes safer and more efficient.

Automation of monitoring and access control minimized risks, optimized resources, and increased productivity, paving the way for new project development.